Trommel Machine – An Overview

A trommel machine is a versatile, efficient, cost-effective solution for screening and sorting various materials. It consists of a rotating drum or cylinder, perforated with holes or slots of a specific size. As the drum rotates, the material is lifted and dropped through the openings, separating it into different size fractions. Trommel machines can be customized to meet specific needs, such as varying drum lengths, hole sizes, and screening media.

Working Principle of Trommel Machines

The working principle of a trommel machine involves the rotation of the drum or cylinder, which is mounted on a slightly inclined axis. The material is fed into the drum at the higher end, and as it rotates, the material moves toward the lower end due to gravity. The rotating motion lifts and drops the material, causing it to pass through the openings in the drum.

Larger particles remain inside the drum, moving along its length until they are discharged at the lower end. Smaller particles pass through the openings, separating from the larger ones. In this way, the trommel machine achieves efficient and accurate screening of materials.

Rock Trommel Applications

Rock trommels are specifically designed for use in the mining and quarrying industries. They are employed for the separation of rocks, ores, and minerals, as well as for the removal of unwanted materials, such as clay, silt, and vegetation. Rock trommels are essential in the production of aggregates, such as sand and gravel, as well as in the extraction of valuable minerals from ores.

What Are the Different Types of Trommel Screens?

Trommel screens are the crucial components of trommel machines and are responsible for separating materials. They come in various shapes, sizes, and materials to cater to the specific requirements of different applications. Here, we will discuss the types of trommel screens based on their design and materials. 

Types of Trommel Screens Based on Design

1. Modular Screens: These screens consist of small, replaceable panels, making it easy to replace damaged or worn-out sections without needing to replace the entire screen. This design reduces maintenance costs and downtime. Modular screens can be customized to suit specific applications by combining panels with different hole sizes and shapes.
2. Woven Wire Screens: Woven wire screens are made from metal wires woven together to create a mesh with specific hole sizes. They are durable and widely used in various industries, including mining and quarrying. Woven wire screens offer high accuracy in screening and can be customized to accommodate different hole sizes and wire diameters.
3. Perforated Plate Screens: These screens are made of metal plates with holes punched or drilled in a specific pattern. Perforated plate screens are highly durable and can handle heavy-duty applications. They can be customized to suit various hole sizes, shapes, and patterns, offering versatility in different industries.

Types of Trommel Screens Based on Material

1. Stainless Steel Screens: Stainless steel is popular for trommel screens due to its corrosion resistance, durability, and strength. These screens are ideal for use in the food processing, pharmaceutical, and chemical industries, where hygiene and corrosion resistance are critical.
2. Galvanized Steel Screens: Galvanized steel screens have a protective zinc coating to prevent rust and corrosion. They are cost-effective and suitable for various applications, including mining, quarrying, and waste management.
3. Rubber Screens: Rubber screens are made from high-quality, wear-resistant rubber materials. These screens offer several advantages, such as reduced noise, improved screening efficiency, and protection of the trommel drum. Rubber screens are commonly used in applications involving abrasive materials or where noise reduction is essential.

Trommel Screens – Key Components

Trommel screens are the essential components of a trommel machine, responsible for the actual separation of materials. They are available in various shapes, sizes, and materials, depending on the application’s specific requirements. Common screen materials include stainless steel, galvanized steel, and rubber. The size and shape of the openings in the screen determine the size of the particles that will pass through.

Trommel Screening – Benefits

Trommel screening offers numerous advantages over other types of equipment, such as vibrating and flat screens. Some of the key benefits of trommel screening include:

• Versatility: Trommel machines can handle a wide range of materials and applications, from mining and quarrying to waste management and recycling.
• Efficiency: The rotary motion of the trommel drum provides a high screening efficiency, allowing for the accurate separation of materials in a single pass.
• Customization: Trommel machines can be tailored to meet specific requirements, such as varying drum lengths, hole sizes, and screening media.
• Durability: Trommel machines are designed for heavy-duty applications and can withstand harsh operating conditions, providing a long service life.
• Low Maintenance: Trommel machines have fewer moving parts compared to other screening equipment, resulting in lower maintenance requirements and reduced downtime.

Trommel Screeners in the Waste Management Industry

Trommel screeners play a crucial role in the waste management industry, where they are used to sort and separate recyclable materials from non-recyclable waste. They are particularly effective in separating organic materials, such as compost and green waste, from inorganic materials, like plastics, metals, and glass. Trommel screeners can also be used to process construction and demolition waste, helping to recover valuable resources and reduce the amount of waste sent to landfills.

Environmental Benefits of Trommel Screening 

Trommel screening plays a significant role in promoting sustainable practices across various industries. By enabling the efficient sorting and separation of materials, trommel machines contribute to the following environmental benefits:

1. Resource Recovery: Trommel screeners facilitate the recovery of valuable resources, such as metals and minerals, from waste materials. This helps to reduce the demand for virgin resources and promotes a circular economy.
2. Waste Reduction: By sorting and separating recyclable materials from non-recyclable waste, trommel machines help to reduce the volume of waste that ends up in landfills, incinerators, or the natural environment.
3. Energy Conservation: The efficient separation of materials using trommel machines can lead to energy savings in downstream processing, such as crushing, grinding, and washing. This helps to reduce the overall energy consumption and carbon footprint of various industries.
4. Pollution Prevention: Trommel machines help to remove contaminants, such as heavy metals and chemicals, from waste materials, reducing the potential for soil, water, and air pollution.

Conclusion: The Future of Trommel Screening

Trommel machines are vital in numerous industries, from mining and quarrying to waste management and recycling. Their versatility, efficiency, and customization capabilities make them an invaluable tool for sorting and separating materials. As industries worldwide strive to adopt more sustainable practices, trommel machines are poised to become even more essential in resource recovery, waste reduction, and pollution prevention.

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What is Mental Clarity? 

Before delving into the strategies for achieving mental clarity, it’s crucial to understand what it is. Mental clarity refers to thinking clearly, concentrating, and maintaining focus. A clear mind allows individuals to process information more effectively, solve problems, and communicate with others without feeling overwhelmed. The following sections will discuss how to achieve mental clarity and how to have mental clarity consistently.

Why Am I Lacking Mental Clarity?

You may be experiencing a lack of mental clarity for several reasons. It is essential to recognize and address the potential causes to improve mental clarity and overall cognitive function. Here are some common factors that can contribute to a lack of mental clarity:

• Sleep deprivation: Poor sleep or lack of sleep can severely impact cognitive function and lead to a foggy mind, poor concentration, and memory problems.
• Stress: Chronic stress can have a significant impact on mental clarity, as it can lead to constant worry, anxiety, and difficulty focusing on tasks.
• Nutritional deficiencies: A lack of essential nutrients, such as vitamins and minerals, can affect cognitive function and mental clarity. A balanced diet is crucial to maintaining optimal brain function.
• Dehydration: Insufficient water intake can impact brain function and lead to decreased focus, memory problems, and difficulty thinking clearly.
• Lack of physical exercise: Regular physical activity is vital for maintaining overall health, including mental clarity. Exercise improves blood flow to the brain, boosting cognitive function and enhancing focus.
• Overwhelming and multitasking: Constantly juggling multiple tasks or feeling overwhelmed by responsibilities can lead to mental fatigue and decreased mental clarity.
• Excessive screen time: Spending excessive time on digital devices can lead to mental fatigue, eyestrain, and a decrease in mental clarity.
• Substance use: The use of alcohol, drugs, or certain medications can affect cognitive function and lead to a lack of mental clarity.
• Mental health issues: Conditions such as anxiety, depression, or ADHD can impact mental clarity and overall cognitive function.
• Medical conditions: Certain medical conditions, such as thyroid disorders or hormonal imbalances, can contribute to a lack of mental clarity.

If you are struggling with a persistent lack of mental clarity, it is essential to identify and address the underlying cause. If necessary, consult with a healthcare professional who can help evaluate your situation and recommend appropriate interventions to improve mental clarity and cognitive function.

The Best Techniques for Getting Clarity of Mind

Practice Mindfulness Meditation

Mindfulness meditation is one of the most effective ways to improve mind clarity. This method entails concentrating on the here and now, while impartially noticing one’s thoughts and emotions as they arise. Practicing mindfulness regularly can reduce stress, increase self-awareness, and promote a sense of calm, which helps to enhance the clarity of mind.

Prioritize Physical Health

Taking care of one’s physical health is essential for achieving mental clarity. Eating a balanced diet, regular exercise, and ensuring adequate sleep are all critical components of maintaining a healthy body, which supports a healthy mind. These practices help to keep energy levels stable, promote better cognitive function, and reduce stress, ultimately contributing to mental clarity.

Declutter the Environment

A cluttered environment can be a significant barrier to mental clarity. By decluttering one’s physical space, it becomes easier to concentrate and focus on the tasks at hand. This involves organizing workspaces, minimizing distractions, and creating a calming atmosphere conducive to clear thinking. Additionally, regularly decluttering one’s digital life, such as clearing email inboxes and organizing digital files, can further support mental clarity.

Manage Stress Effectively

Stress is an inevitable part of life, but it can significantly impact mental clarity if not managed properly. Developing healthy stress management techniques, such as practicing deep breathing exercises, engaging in hobbies, and setting aside time for relaxation, can help mitigate the effects of stress on mental clarity.

Cultivate Positive Thinking

A positive mindset plays a crucial role in achieving mental clarity. By directing attention towards the good things in life and regularly expressing gratitude, people can cultivate a more hopeful perspective, resulting in improved mental clarity. Reframing negative thoughts and challenging unhelpful beliefs can help improve mental clarity by promoting a more balanced perspective on various situations.

Develop Effective Time Management Skills

Learning how to manage time efficiently is essential for maintaining mental clarity. By developing effective time management skills, such as setting realistic goals, prioritizing tasks, and eliminating procrastination, individuals can avoid becoming overwhelmed and maintain a clear and focused mind.

Take Regular Breaks

Incorporating regular breaks throughout the day is vital for promoting mental clarity. Short breaks allow the mind to recharge, reduce mental fatigue, and enhance focus. This can involve engaging in activities such as stretching, going for a short walk, or practicing mindfulness exercises during these breaks.

Foster Meaningful Connections

Building strong relationships and maintaining social connections can also support mental clarity. Engaging in meaningful conversations and spending quality time with loved ones can help to relieve stress, improve emotional well-being, and provide valuable perspectives, all of which contribute to a clearer mind.

Continue Learning and Personal Growth

Pursuing new knowledge and experiences is essential for maintaining mental clarity. This can involve reading books, attending seminars, or a new hobby. Continuing to learn and grow provides a sense of accomplishment and purpose and helps keep the mind sharp and focused.

Limit Multitasking

While multitasking may seem like an efficient way to get things done, it can often lead to decreased mental clarity. Individuals can enhance focus and improve productivity by concentrating on one task at a time. To support this approach, minimizing distractions and creating an environment conducive to single-tasking is crucial.

Seek Professional Help if Necessary

If persistent challenges in achieving mental clarity arise, seeking professional help from a therapist or counselor may be beneficial. They can provide guidance and techniques tailored to one’s unique needs and help identify any underlying issues hindering mental clarity.

Conclusion: Embracing the Journey to Mental Clarity

Achieving mental clarity is an ongoing process that requires commitment, self-awareness, and a willingness to adopt healthy habits. By incorporating the strategies outlined in this article, individuals can take active steps towards a clearer mind and a more focused, productive life. Remember, the journey to mental clarity is unique for each person; what works for one individual may not work for another. Thus, it’s essential to explore different techniques and find the approach that best suits one’s needs and preferences. With persistence and dedication, the benefits of mental clarity can become an integral part of daily life, leading to greater success, happiness, and overall well-being.

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What kinds of wine are sweet? 

There are many types of sweet wine, including fortified wine, dessert wine, and fruity wine. Fortified wine is made by adding distilled alcohol, such as brandy, to the wine, increasing the alcohol content and sweetness of the wine. Dessert wine is usually produced from grapes affected by Botrytis cinerea, also known as noble rot. This fungus dehydrates the grapes, concentrating their natural sugars. As a result, dessert wines tend to be very sweet. Fruity wines are also lovely, but they generally have a lower alcohol content than other types of sweet wines. Many fruity wines are made from grapes that have been affected by fungi, such as black rot or gray mold. These fungi cause the grapes to develop a unique flavor ranging from sweet to tart. 

What types of red wine are sweet?

There are multiple sweet red wine types available on the market today. One popular type of sweet red wine is Port. Port is a fortified wine, meaning that it has a distilled spirit added to it. This spirit is usually brandy, and the added alcohol content results in a wine of around 20% alcohol by volume. Port wines are typically sweet but can also be semi-sweet or dry. Another sweet red wine is Lambrusco, an Italian sparkling wine that is made from the Lambrusco grape. It is a fruity wine with high acidity levels and ranges in sweetness from semi-sweet to sweet. The third type of sweet red wine is Banyuls, a French dessert wine made from Grenache Noir grapes. This drink is intensely sweet, with chocolate, coffee, and spice flavors.  

Popular sweet white wine types

As for the different types of sweet white wine, each one stands for its unique flavor profile. The most popular varieties include Riesling, Moscato, and Chenin Blanc. Riesling wines are known for their floral aromas and characteristic sweetness. At the same time, Moscato wines are light and refreshing, with a delicate sweetness and a touch of effervescence. Chenin Blanc wines are crisp and dry, with subtle honeyed notes. These are just a few of the multiple kinds of sweet white wine available today. No matter your personal preference, there is sure to be a sweet white wine that is perfect for you. 

How to choose the best sweet wine? 

Wine lovers know that not all wines are created equal. While some are meant to be enjoyed young, others improve with age. The same is true of sweet wines. While some are best enjoyed immediately, others can develop complexities over time. So, how do you choose the best sweet wine for your needs?

The first step is to decide what type of sweetness you prefer. Some sweet wines are only slightly sweet, while others are very syrupy. If you’re unsure what you like, it’s best to start with a semi-sweet or off-dry wine. From there, you can experiment with sweeter options.

Once you’ve settled on a sweetness level, you’ll need to decide whether you want a still or sparkling wine. Sparkling sweet wines tend to be lighter and more refreshing, while still sweet wines are more prosperous and complex. Again, trying a few different styles before settling on one is best.

Finally, consider the wine’s aging potential. Some sweet wines are meant to be consumed promptly, while others can benefit from being cellared for a few years. If you’re uncertain how long you’d like to keep the wine, it’s safest to choose a younger vintage. With these guidelines in mind, selecting the perfect sweet wine should be effortless!

What food to serve with a glass of sweet wine? 

Sweet wines are often served as dessert wines and can be a perfect match for fruit-based desserts. For example, a glass of sweet wine can complement a slice of peach pie or a dish of strawberries and cream. Whether serving a chocolate dessert, look for a wine with similar flavors, such as a Port or Madeira. Sweet wines can also be enjoyed individually or with cheese and crackers. When pairing cheese with sweet wine, go for something with acidity to balance the sweetness. Aged gouda or manchego are both excellent options. No matter what you choose to serve with your sweet wine, the key is to find foods that will enhance the flavors of the wine.

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Why is confirming timeshare ownership essential?

Scams are relatively widespread in the timeshare industry. The only way to make timeshare deals clearer is to verify ownership before buying, transferring, or renting a timeshare out. It is exceptionally efficient when involved in a private transaction between two parties. Confirming timeshare ownership is also vital during a timeshare resale process. If the timeshare deal ends successfully, multiple previous timeshare owners want to know whether their names are no longer mentioned in the deed. This is the only pledge of getting out of an obligation to pay burdensome maintenance fees.

How do I find out if someone owns property: the proven ways

1. Call the resort

The easiest way to find out if someone owns the property is by asking the resort. Most modern timeshare developers will tell you who owns a particular unit, although you should be polite when asking. Timeshare companies aren’t that free to divulge confidential information, but they are likely to tell if someone owns a timeshare. Just mention their names and other details to sound more convincing. After all, you will at least receive the necessary contacts if a resort doesn’t have the information you are seeking.

2. Contact the corporate office

Most timeshare companies incorporate offices to track who owns timeshares, even though they aren’t likely to share that personal information. Unless you provide them with all the necessary documents or details, in the case when you want to figure out whether your deceased parent or relative owned a timeshare. Be ready to spend some time and effort on this process, but it is usually worth it. Typically, you will need to prove the death of an owner by showing the death certificate and sending the proof of your relationship with a deceased timeshare owner. 

3. Seek a timeshare deed

Within deeded timeshares, a timeshare company typically issues a deed to the owners. Such deeds should be recorded in the counties where a vacation home or resort is located, and it appears like an excellent option to discover who owns a timeshare. You can do this online with county databases or via the city clerks. Verify whether a particular county offers an online platform with recorded deeds. If yes, you need to fill in the required info about a timeshare owner to determine who owns a particular timeshare property.

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Laser hair removal promotion ideas

1.  Develop your website

First things first – your marketing campaign starts from your online platform. Creating an attractive and informative website platform to promote a range of aesthetic treatments is something worth your attention. You might think to apply to a web designer to make the greatest website conception, and it might be an option for you if you are ready to spend a lot of money on elaborating your website. Still, you can use WordPress to design your online platform on your own. The fundamental rule is to be sure that a website outlines all the specialty services available in your med spa, including ones related to laser hair removal.

2.  Know your target audience

When it comes to promotion laser hair removal, it’s essential to understand for whom you are selling your services and treatments. Women at a mild age are likely to seek laser hair removal more frequently than other groups of your potential clients, so discovering your target audience seems like a good idea. Moreover, your marketing strategy needs to be designed to attract precisely the group of customers that seek appropriate treatment more often than others. You can also find out how many people look for laser hair removal services in your area. For this purpose, you can refer to a tool called Ubersuggest where you can discover the number of people who seek the keywords that are interested in you.

3.  Incorporate special offers and discounts

To achieve desired marketing goals, it would be better to offer a low price for laser hair removal for one area – approximately $20-$30. This will attract more clients to try a treatment and see how effectively it will work. Besides, a customer is more likely to return to your clinic for additional treatments and share its experience with other people. Apart from that, you can involve special seasonal offerings. This concerns spring and summer when laser hair removal is most demanded.

4.  Mention certifications of your staff

Promotion of laser hair removal has more chances to become successful once you involve credentials and training of your employees into a website. This will differentiate you from other competitors and make your aesthetic business more recognizable and trustworthy among your target audience. Publishing staff certifications will also position your clinic as a provider of high-quality services.

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• approximately 3 000 mm lengths of 8mm round steel bar: you will need two 3 000 mm lengths per hanger (four 3 000 mm lengths for a chandelier-type hanger); 
• also refer to the tip at step 1 one or more steel discs or ‘medallions’ with a diameter of 80mm and a thickness of 6mm 1 000 mm length of steel angle iron (enough for ground spikes for four lantern hangers).

Other welding rods:

– lacquer thinners 

– metal primer 

– spray paint (in a color of your choice).

Equipment:

– hacksaw 

– bench 

– vice pencil or chalk vice grips 

– welding machine and welding rods 

– safety equipment (gloves and a mask) 

– combination square 

– steel ruler 

– tape measure 

– 90/45-degree magnets 

– metal file chipping hammer 

– wire brush 

– angle grinder 

– rag

Get started

1  Cut two short sections of 8mm steel bar and position these in a bench vice. Place a 3 000mm piece of steel bar between these short sections and then use the parts to bend the steel bar, as shown, according to the shape you require. We created a 180-degree curve (±300mm diameter) at one end of the 3000mm length with the end rounded neatly to form our hanger. (Refer to the diagram in step 2 for clarity.) 

Tip: When you start the project make sure that the initial steel bar is longer than the design you are creating as this will help you to bend the last section of the design more easily.

2  Use a pencil or chalk to mark out the shape of the lantern hanger onto the floor, workbench or a steel surface. Keep checking the shape against this template as you bend it. Use a hacksaw to cut the end to finish off the shape.

3  Repeat the shaping process until you have the required number of lengths with ‘scrolled’ ends. Place these, two at a time, into position on top of your diagram on the floor and weld two together at 40-50mm intervals down the shaft, as shown on the diagram. Repeat this step with the second or third sets if you have decided to make more than one. Use vice grips to hold them together while you weld.

4  If you are creating a chandelier-type lantern hanger, place four ‘scrolled’ ends in position and hold these together with a pair of vice grips before welding the structure together, as in step 3.

5  Mark measurements of about 250mm along the length of angle iron. Mark a 45-degree angle at one end of each 250mm length using the combination square. Use a hacksaw to cut the four lengths and angles.

6  Use the pencil or chalk and a steel ruler to mark the center of a metal disc. Use a magnet to hold a length of angle iron in position (centered) on top of the disc and then weld it to the disc.

7  Place each hanger in a vice and use a tape measure and hacksaw to measure and cut each one to length, 1 500mm from the top of the curve.

8  Weld the disc and angle iron section to the pairs of hangers, as shown. Once you have completed all the hangers, use a metal file to round the ends and remove burrs. Chipping hammer cane used in such a case to remove any flux. After that use the wire brush in hard-to-reach places. Don’t forget about the angle grinder to finish off any rough welds. Wipe the steel sections with the help of a  thin, soaked rag to remove any dirt. Finish the steel frame using a steel primer followed by spray paint in the color of your choice. We chose a white finish for ours

Project notes 

We used the same shape to create a lantern hanger with both two and four scrolls. Whether you are making one or more lantern holders, it is advisable to have a pattern (or jig) to work to ensure uniform results.

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Follow the instructions listed below to get the perfect sliding shutters you’ve dreamt of. 

SHOPPING LIST

A – 25mm X 3mm Aluminium profile (we used a 6m length) 

B – 19A (19mm) Aluminium guide channel (fixed to the bottom of shutters – we used a 1.8m length) 

C – 96mm X 22mm Meranti (end panels – we used 2 X 1.8m lengths) 

D – 22mm X 22mm Meranti (for spacer blocks – we used 1 X 1.8m length) 

E – 44mm X 22mm Meranti (narrower strips- we used 18 X 1.8m lengths)

OTHER

Hillaldam 100TF timber door hangers (two per shutter)

Hillaldam 100G galvanized steel top track

83/19N door guide brackets

SIDE  FIXING BRACKETS

• 101AC track stop
• 40mm Hilti wall anchors (to fix door guide brackets)
• 100mm Hilti wall anchors (to fix side fixing brackets)
• 5 X 16mm stainless steel bolts (for fixing brackets to track)
• 5mm stainless steel hex nuts (for fixing brackets to track)
• 5 X 60mm stainless steel chipboard screws (to fix Aluminium angle to end panels)
• 40mm chipboard screws
• Waterproof wood glue
• Paintbrush
• UV resistant wood treatment product

EQUIPMENT

• Electric drill, screw bit extension
• 5.5mm steel drill bit, 10mm masonry drill bit, 3mm wood drill bit and countersinking bit
• Hacksaw
• Mitre box
• Mitre saw (optional)
• G-clamps
• Tape measure
• Pencil
• Tri-square
• Spirit level
• Ladder(s)

PROJECT NOTES

This project does not require major skill for the construction of the shutters but an extra pair of hands will definitely be necessary when hanging the rails.

The measurements and quantities of fittings listed above apply to a window measuring 1700mm X 1200mm and were quantified to create 2 shutters to cover 1800mm X 1400mm (slightly larger than the window opening). Adjust these to suit the size and number of shutters you want to create.

We created two different sized shutters to cover the window, as a wall hampers the space to the left of the window. It measures 700mm x 1400mm and the other 1100mm X 1400mm.

GET STARTED

1 Measure the window opening(s). We included the sill in our height measurement, as we wanted the shutters to extend level with the bottom of the sill.

2 Place the lengths of 96mm X 22mm and 44mm X 22mm planking next to each other, then measure and mark the lengths you will need for your shutters. Use a tri-square to make sure your markings are at 900. Use a miter saw to cut the required lengths.

We needed:

2 X 1100mm X 96mm X 22mm

2 X 700mm X 96mm X 22mm

18 X 1100mm X 44mm X 22mm

18 X 700mm X 44mm X 22mm

3  Use the miter box and hacksaw to cut the lengths of 19mm aluminum guide channel (B) you will need. We used a 1.8m length and cut it to give 700mm and 1100mm sections.

4  Fix the sections of guide channel to the narrow edge of two 96mm X 22mm sections (C) using the 40mm chipboard screws. First, drill 5.5mm holes in the underside of the channel and then countersinking these holes. Drill corresponding 3mm pilot holes in the wood before using the screw-bit extension to drive the screws home.

TIP  

Space the screws at roughly 150mm centers, but make sure to start spacing the screws 40mm from the ends to allow for the screws in step 6.

5 Fix two door hangers to each of the two remaining 96mm X 22mm sections (C). Fix these at least 40mm from the ends to allow space for the screws in step 6.

6 Use the miter box and hacksaw to cut the 25mm X 3mm aluminum profile to the required lengths.

REMEMBER 

Make allowance for the guide channel in your total measurement

Now use the 60mm stainless steel chipboard screws to fix the Aluminium profile to the end panels, creating a frame with the top (to which the hangers are fixed) and bottom (to which the guide channels are fixed) panels facing outwards. Apply the same fixing method as in step 4 to attach the profile to the 96mm X 22mm sections, as shown.

TIP  

Use a G-clamp to hold the plank in place when drilling and screwing.

7 Cut the 22mm X 22mm length of Meranti into 22mm lengths. You will use these as spacers to create the slatted appearance. Place the 44mm X 22mm sections within the frame, with spacer blocks in between, as shown. Fix these in place with waterproof wood glue. Leave on a flat surface overnight to dry.

8 Use the 5 X 16mm stainless steel bolts and nuts to fix the side fixing brackets to the track at 300mm centers. Use the 5.5mm drill to create the necessary holes. Once all the brackets are in place, hold the track in place against the wall at the correct height above the window opening. You will need an extra pair of hands for this.

9 Hang the shutters by sliding the door hangers into the track. Fix the track stops in place so that the shutters will open to the required positions. Use the 40mm Hilti wall anchors to fix the door guide brackets to the wall, as shown.

10 Use the paintbrush to coat the shutters with a UV resistant wood treatment product.

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